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| Technical Parameters | |
| Processing Speed | 0-50m/min (Adjustable) |
| Processing Precision | ±0.1mm |
| Max. Foil Width | 300mm (Customizable) |
| Max. Wire Diameter | 0.1-2.0mm |
| Power Supply | 220V/380V 50/60Hz (Optional) |
| Power Consumption | ≤3kW |
| Machine Dimension | 1800×800×1500mm (Approx.) |
| Net Weight | 500kg (Approx.) |
| Performance Features | |
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✓
Integrates foil and wire processing functions, realizing one-machine multi-purpose.
✓
Equipped with high-precision servo control system, ensuring stable and accurate operation.
✓
Adopts human-machine interface (HMI) for easy parameter setting and operation.
✓
Compact structure, saving workshop space and reducing production line layout cost.
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| Structural Configuration | |
| Main Body | High-quality steel frame, anti-rust and durable. |
| Control System | PLC + Touch Screen |
| Driving System | Servo Motor |
| Feeding Mechanism | Automatic Tension Control Feeder |
Realizes one-machine multi-purpose, integrating foil and wire processing functions. Eliminates the need for separate equipment and material transfer, significantly improving production efficiency by 30%+.
Reduces initial equipment investment and subsequent maintenance costs. Compact structure saves 40%+ workshop space compared to separate machines, optimizing production line layout.
Equipped with high-precision servo control system, ensuring processing precision of ±0.1mm. Stable operation avoids material waste caused by deviation, guaranteeing consistent product quality.
Adopts HMI touch screen, enabling one-key parameter setting and intuitive operation. Reduces training time for operators, lowering labor intensity and human error rate.
Compatible with various materials (aluminum foil, copper wire, etc.) and specifications. Flexible adjustment of processing parameters to meet diverse needs in packaging, electronics, printing industries.
The machine is a dedicated equipment for transformer coil manufacturing, integrating foil winding and wire processing functions. It mainly serves the key links of coil conductor forming, lead wire connection and shielding layer processing, solving the pain points of low efficiency and poor consistency in traditional separate processes.
Realizes integrated processing of foil windings (copper/aluminum foil) and lead wires. It completes foil winding, wire cutting and terminal crimping in one step, ensuring the tight fit between the winding and the lead wire, and improving the current-carrying stability of the coil. Adapts to the production of medium and low voltage distribution transformer coils (10kV and below), with adjustable processing precision to meet the size requirements of different capacity coils.
Used for the processing of large-capacity power transformer coil windings. It accurately controls the tension of foil and wire during processing, avoiding wrinkles of foil and deformation of wire, and ensuring the insulation performance of the coil. Cooperates with insulation paper winding mechanism to realize the integrated processing of foil, wire and insulation layer, reducing the number of process transitions and improving production efficiency.
Suitable for the manufacturing of high-frequency transformer coils (such as switching power supply transformers). It realizes the precise matching of thin foil (thickness ≤0.1mm) and fine wire (diameter ≤0.5mm), ensuring the coil's high-frequency performance. The high-precision positioning function ensures the alignment of foil turns and wire connections, reducing signal loss and improving the efficiency of high-frequency transformers.
Foil Winding & Wire Leading: Integrates foil winding into the coil body and precise connection of lead wires, avoiding poor contact caused by manual operation.
Shielding Layer Processing: Completes the winding of shielding foil and the laying of shielding wire synchronously, enhancing the anti-interference ability of the transformer coil.
Coil Forming Auxiliary: Cooperates with shaping equipment to realize the integrated processing of foil-wire winding and coil preliminary shaping, shortening the production cycle.
The machine is compatible with various materials such as aluminum foil and copper wire. It supports foil widths up to 300mm (customizable) and wire diameters ranging from 0.1mm to 2.0mm, making it highly adaptable for various applications.
Equipped with a high-precision servo control system, this machine ensures a processing precision of ±0.1mm, avoiding material waste caused by deviation and guaranteeing consistent product quality.
By integrating foil and wire processing functions into one single machine, it eliminates the need for separate equipment. This compact structure saves over 40% of workshop space and reduces initial investment and maintenance costs.
The machine adopts a PLC control system paired with a Human-Machine Interface (HMI) touch screen, enabling intuitive parameter settings, easy operation, and lower training requirements for operators.
Yes, it is highly suitable for manufacturing high-frequency transformer coils. It achieves precise matching of thin foil (thickness ≤0.1mm) and fine wire (diameter ≤0.5mm), ensuring excellent alignment and minimal signal loss.
The machine operates on a 220V/380V 50/60Hz (Optional) power supply with power consumption ≤3kW. Its approximate dimensions are 1800×800×1500mm, with a net weight of approximately 500kg.
