China High-Voltage Auto Wire Arranger-Winder (Precision Servo) Supplier, Suppliers

This full-automatic high-voltage wire arranging & winding machine adopts precision servo control for stable operation. It supports multi-spec wire adaptation, suiting diverse industrial needs. With intelligent wire arrangement, it avoids lamination and ensures high winding accuracy. Equipped with real-time monitoring, it prevents wire breakage. Industrial-grade design guarantees high efficiency, ideal for mass production of high-voltage coils, boosting productivity and qualification rates.

Product Description

Product Specification

Code SH-600 SH-800 SH-1000
Coil height ≤600mm ≤800mm ≤1000mm
Coil outer diameter 80-500mm 80-600mm 80-800mm
Main axis rotating speed 0-375r/min 0-220r/min 0-220r/min
Speed adjusting method Stepless speed adjust
Working torque ≤300.M
Main axis center height 850mm
Main axis loading ≤200kg ≤300kg ≤500kg
Guiding wire specification Round wire:φ0.3-φ3mm Flat wire:≤3*12mm
Wire cabling precision 0.01mm
Main axis size 50*50*800mm(90*50*800mm) 50*50*1000mm(90*50*1000mm) 50*50*1200mm (90*50*1200mm)

Advantages

  • Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.
  • Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.
  • Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.
  • High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.
  • Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.

Product Display

High-Voltage Auto Wire 1
High-Voltage Auto Wire 2
High-Voltage Auto Wire 3
High-Voltage Auto Wire 4
High-Voltage Auto Wire 5

Application

1. Power Transformer Industry

Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.

2. High-Voltage Inductor Manufacturing

Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.

3. New Energy Equipment Field

Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.

4. High-Voltage Electrical Appliance Production

Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.

5. Special Electrical Equipment Sector

Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.

Frequently Asked Questions

Q1: What materials and wire sizes can these winding machines handle?

The machines support round wires ranging from φ0.3mm to φ3mm and flat wires up to 3*12mm, allowing compatibility with various enameled and conductive wires.

Q2: How does the machine ensure precision during winding?

Equipped with a high-precision servo control system, the machine achieves a wire cabling precision of 0.01mm, ensuring precise coil placement and consistent wire tension.

Q3: What are the main differences between the SH-600, SH-800, and SH-1000 models?

The main differences lie in their maximum coil height capacities (600mm, 800mm, and 1000mm, respectively) and load capacities (ranging from 200kg up to 500kg) to suit different production scales.

Q4: Does the winding machine offer safety and protection features?

Yes, it features built-in real-time monitoring to detect abnormalities such as wire breaks. The system automatically halts operation to prevent material waste and equipment damage.

Q5: Is the speed of the winding process adjustable?

Yes, all models use a stepless speed adjusting method, allowing operators to smoothly control the main axis speed from 0 up to 375 r/min depending on the model and application requirements.

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