Custom Three-layer Foil Winding Machine for High-Power Equipment Suppliers, Factory

The Three-layer Foil Winding Machine specializes in synchronous three-layer foil coil winding, ideal for medium/high-voltage transformers, high-power reactors and power equipment. It features triple-path precise tension control, uniform layer distribution and automatic feeding, ensuring premium coil quality.

Suitable for various metal foils, it boosts efficiency, stabilizes operation and cuts manual work. Widely used in power and new energy sectors, it enhances production efficiency and consistency, key for high-standard coil manufacturing.

Product Description

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu:0.3-2.5mm Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

Synchronous Three-layer Winding

Enables simultaneous three-layer coil winding, drastically reducing production steps for complex coils.

Triple-path Precision Control

Independent tension adjustment for three foil paths, ensuring uniform layer distribution and high dimensional accuracy.

Enhanced Production Efficiency

Automates feeding and winding, cutting manual work by 40%+ compared to single/double-layer models, speeding up cycles.

Broad Material & Power Adaptability

Compatible with multi-type foils (copper, aluminum) and handles high-power coil needs (1000kVA+ equipment).

Stable High-load Operation

Reinforced structure and intelligent control system, ensuring stable performance under long-term high-load work.

Complex Coil Compatibility

Ideal for winding multi-layer composite coils, meeting technical demands of high-voltage/high-precision equipment.

Product Display

Application

Medium/High-Voltage Power Transformer Manufacturing

Core equipment for winding three-layer foil coils in 110kV+ medium/high-voltage power transformers, enhancing insulation performance and coil stability.

High-Power Reactor Production

Applied to wind three-layer foil coils for ultra-high-power shunt reactors and SVG reactors, adapting to high-current, high-voltage working conditions.

New Energy High-Power Conversion Systems

Suitable for coil manufacturing in 5MW+ new energy grid-connected inverters, energy storage converters and high-voltage rectifiers.

Industrial Ultra-high Power Equipment

Used in coil production for industrial ultra-high power frequency converters, large-scale electric furnace power supplies and smelting equipment.

Special High-Voltage Electrical Equipment

Applied to winding coils for high-voltage test transformers, GIS (Gas Insulated Switchgear) supporting transformers and special power supplies.

Frequently Asked Questions

QWhat types of materials are compatible with these foil winding machines?

The machine handles multiple types of foil materials, supporting copper foil thicknesses from 0.3mm to 2.5mm and aluminum foil thicknesses from 0.5mm to 3.0mm.

QWhat welding methods do these winding machines support?

These machines support both TIG (Tungsten Inert Gas) welding and cold pressure welding methods, ensuring durable, high-precision connections during production.

QHow does the triple-path control system work?

The machine features independent tension adjustments for three separate foil paths. This ensures uniform layer distribution and high dimensional accuracy, minimizing winding errors.

QWhat are the main applications for these machines?

They are ideal for manufacturing medium/high-voltage power transformers, high-power reactors, new energy storage converters, and industrial ultra-high power conversion equipment.

QDoes the machine support high-load continuous operations?

Yes. Engineered with a reinforced structural design and an intelligent control system, it provides stable performance even during long-term, high-load continuous work.

Related Products