Custom Efficient Double-layer Foil Winding Machine Manufacturers, Suppliers

The Double-layer Foil Winding Machine specializes in synchronous double-layer foil coil winding, ideal for medium/low-voltage transformers, reactors and power equipment. It features dual-path precise tension control, uniform layer distribution and automatic feeding, ensuring high-quality coils.

Suitable for various metal foils, it boosts efficiency, stabilizes operation and reduces manual work. Widely used in power and new energy sectors, it enhances production efficiency and consistency, key for high-standard manufacturing.

Product Description

Product Drawing

Product Drawing

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness 铜Cu:0.3-2.5mm 铝Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

1. Synchronous Double-layer Winding

Realizes simultaneous double-layer coil winding, reducing production steps and improving efficiency.

2. Dual-path Precision Control

Independent tension control for two foil paths, ensuring uniform layer distribution and coil accuracy.

3. High Production Efficiency

Automatic feeding & winding, cutting manual intervention, shortening the whole production cycle.

4. Wide Material Adaptability

Compatible with various metal foils (copper, aluminum) of different thicknesses for diverse needs.

5. Stable & Reliable Performance

Rigid structure and advanced control system, ensuring long-term stable operation and low failure rate.

Product Display

Efficient Double-layer Foil Winding Machine (1)
Efficient Double-layer Foil Winding Machine
Efficient Double-layer Foil Winding Machine (3)

Application

1. Medium/High-Voltage Transformer Manufacturing

Core equipment for winding double-layer foil coils in medium/high-voltage power transformers, enhancing coil compactness.

2. Large-Capacity Reactor Production

Applied to wind double-layer foil coils for shunt reactors and filter reactors, meeting high-current requirements.

3. New Energy Power Conversion Systems

Suitable for coil manufacturing in new energy inverters, energy storage converters, and high-power rectifiers.

4. Industrial High-Power Equipment

Used in coil production for industrial frequency converters, high-power transformers, and welding power sources.

5. Railway Electrical Systems

Applied to winding coils for railway traction transformers and auxiliary power supply devices.

Frequently Asked Questions

What materials can the double-layer foil winding machine process?

This equipment has wide material adaptability and is compatible with copper (Cu) foils with thicknesses from 0.3mm to 2.5mm, as well as aluminum (Al) foils from 0.5mm to 3.0mm.

What is the benefit of the synchronous double-layer winding design?

By winding two layers of foil coils simultaneously, it greatly minimizes production steps, boosts overall output speed, and significantly increases manufacturing efficiency.

How does the system ensure uniform tension during winding?

The machine uses a dual-path precision control system that manages tension independently for both foil paths, guaranteeing uniform distribution and highly accurate coil shapes.

What welding methods are supported by this foil winding machine?

It supports two main types of welding technologies: TIG (Tungsten Inert Gas) welding and cold pressure welding, to suit various production standards and technical requirements.

What is the alignment correction precision of this equipment?

The machine features high-precision automatic alignment correction with an accuracy range of ±0.5mm, ensuring consistent product quality and reducing defects.

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