China Amorphous Core Body Assembly Table for Transformers Supplier, Factory

Our Amorphous Core Body Assembly Table is specially designed for assembling core bodies of amorphous alloy transformers and inductors. It boasts ±0.05mm positioning accuracy to ensure precise alignment of amorphous core components. Equipped with adjustable supports and a scratch-resistant worktop, it prevents damage to fragile amorphous materials. Compatible with various core body specs, it adapts to diverse production needs. Meeting industrial standards, it streamlines assembly workflow, reduces manual errors, and guarantees consistent, reliable assembly quality for high-performance amorphous electrical devices.

Product Description

Product Specification
Specification Parameters SH-3T SH-5T
Loading Capacity 3T 5T
Working Height 850mm
Working Stroke 500mm 600mm
Transformer Body Size Range Length: 700-1600mm | Width: 200-900mm | Height: 200-900mm
Lifting Speed (Adjustable) V = 40mm/s
Working Pressure P = 14MPa
Advantages
01

Ultra-High Positioning Accuracy

Features a positioning accuracy of ±0.05mm, ensuring precise alignment of amorphous core body components during assembly. This avoids misalignment-induced magnetic loss, directly guaranteeing the electromagnetic performance and energy efficiency of final amorphous transformers/inductors.

02

Amorphous Material Protection

Comes with a scratch-resistant worktop and adjustable soft supports. It effectively prevents scratches, cracks, or deformation of fragile amorphous alloy sheets (a key pain point in amorphous processing), reducing material waste and rework rates.

03

Strong Specification Compatibility

Adapts to various sizes and structures of amorphous core bodies (e.g., for distribution transformers, special inductors). No need for frequent equipment modification, improving adaptability to diverse production demands and reducing setup time.

04

Efficient & Reliable Assembly

Streamlines manual assembly workflows by optimizing component positioning and operation space. It minimizes human errors, shortens assembly cycles, and complies with industrial quality standards, ensuring consistent reliability of assembled core bodies.

Product Display
Application

1. Amorphous Alloy Transformer Manufacturing

It is widely used in assembling core bodies for amorphous alloy distribution transformers, power transformers, and dry-type amorphous transformers. It precisely positions and assembles amorphous alloy laminations, ensuring tight fit and intact magnetic circuits of the core. This avoids magnetic loss caused by misalignment, directly supporting the low-noise, high-energy-efficiency performance of amorphous transformers (a key demand in power grid upgrading).

2. Amorphous Inductor & Reactor Manufacturing

For manufacturing high-frequency amorphous inductors (e.g., in new energy vehicle power systems) and amorphous power reactors (e.g., for power factor correction), the table assembles amorphous core bodies into stable structures. Its scratch-resistant design protects fragile amorphous materials, ensuring the inductors/reactors maintain stable electromagnetic characteristics during long-term operation.

3. Special Amorphous Electrical Equipment Production

It adapts to small-batch, high-precision assembly needs of amorphous alloy motor cores and amorphous current transformers (used in industrial control systems). By adjusting supports and positioning parameters, it meets the unique core body structure requirements of these special devices, guaranteeing assembly quality matches their high-performance standards.

Frequently Asked Questions

What are the loading capacity differences between the SH-3T and SH-5T models?

The main difference lies in their loading capabilities and working strokes. The SH-3T model supports up to 3 Tons with a working stroke of 500mm, while the SH-5T model supports up to 5 Tons with a working stroke of 600mm. Both share the same working height of 850mm.

How does the assembly table protect fragile amorphous materials from damage?

The equipment features a specialized scratch-resistant worktop along with adjustable soft supports. This structural design prevents direct scratches, cracks, and structural deformation on the fragile alloy sheets during assembly, minimizing material waste.

What range of transformer sizes can this equipment accommodate?

This assembly system supports transformer body dimensions with a length range of 700 to 1600mm, width range of 200 to 900mm, and height range of 200 to 900mm, making it highly compatible with various transformer specifications.

What is the positioning accuracy of the assembly table, and why does it matter?

The table achieves an ultra-high positioning accuracy of ±0.05mm. This high level of precision ensures the exact alignment of the amorphous cores, which prevents magnetic loss caused by misalignment and guarantees optimal electrical performance.

Is the lifting speed adjustable, and what is the operating pressure?

Yes, the lifting speed is fully adjustable, operating at a standard speed of V = 40mm/s. The system operates under a reliable working hydraulic pressure of P = 14MPa.

Can this assembly table be used for inductor and reactor manufacturing?

Absolutely. Besides transformers, it is highly suitable for assembling stable amorphous inductor and reactor cores, such as those used in new energy vehicle power systems and power factor correction industrial networks.

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