Best 3D Wound Core Winding Machine for Transformer Manufacturing Supplier, Products

Our 3D Wound Core Winding Machine is a professional industrial equipment tailored for transformer and inductor manufacturing. It features automatic tension control and precise positioning, adapting to 3D wound cores of various specifications. With ±0.01mm winding precision and 30% higher efficiency than traditional machines, it ensures uniform coil arrangement and stable operation. Made of high-strength steel, it boasts long service life and low maintenance needs. This machine streamlines production workflows, reduces manual errors, and helps enterprises cut costs while improving product quality, ideal for high-demand power equipment manufacturing scenarios.

Product Description

Product Specification
Code SHRX-1
Suitable transformer capacity 30~1250kVA
Winding method Horizontal type
Up and down distance 200MM
Front and back max distance 250MM
Drive gear revolving speed 0-300r/min
Control system PLC, Touch screen
Code SHRX-2
Suitable transformer capacity 30-630KVA
Winding method Horizontal type
Front and back max distance 500MM
Drive gear revolving speed 0-300r/min
Control system Touch screen
Advantages
1. Ultra-High Winding Precision

Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.

2. High Production Efficiency

30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.

3. Strong Specification Adaptability

Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.

4. Stable & Durable Operation

Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.

5. User-Friendly Operation

Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.

Product Display
Application
1. Distribution Transformers

Widely used in the production of medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching the core’s special annular structure to reduce magnetic flux loss. This directly improves the transformer’s energy efficiency (meeting IE2/IE3 standards) and operational stability.

2. Industrial Inductors

Applied to manufacturing various industrial inductors, including filter inductors, rectifier inductors, and reactor inductors. The machine’s adjustable tension control ensures tight and uniform wire winding, which is critical for inductors to maintain stable inductance values in power supply, frequency conversion, and other industrial systems.

3. New Energy Power Equipment

Adapted to the production of power components in new energy fields, such as photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers. It handles small-size, high-precision 3D wound cores, satisfying the equipment’s requirements for miniaturization and high reliability.

4. Special Power Equipment

Used in manufacturing special power equipment for scenarios like high-speed railways, ships, and aerospace. It can customize winding processes for non-standard 3D wound cores, meeting the strict environmental adaptability requirements (e.g., vibration resistance, high temperature resistance) of such equipment.

Frequently Asked Questions
What is the winding precision of the SHRX series winding machines?
The SHRX series winding machine boasts an ultra-high winding accuracy of ±0.01mm, ensuring uniform coil arrangement, reduced core loss of transformers/inductors, and a higher qualification rate for finished products.
What transformer capacities are these winding machines suitable for?
The SHRX-1 model is ideal for transformer capacities ranging from 30kVA to 1250kVA, whereas the SHRX-2 model is designed to support capacities from 30kVA to 630KVA.
Can this equipment adapt to different specifications of 3D wound cores?
Yes, the equipment offers strong specification adaptability. It can flexibly accommodate 3D wound cores of different sizes (with customizable ranges), reducing the need for frequent mold replacements and making it ideal for small-batch, multi-variety production.
What kind of control system does the winding machine use?
The machine utilizes an intuitive control system comprising a PLC and a touch-screen interface, pre-loaded with pre-set process parameters to allow new operators to learn the system quickly.
How does the machine perform in terms of production efficiency?
This series is 30% more efficient than traditional winding machines. It is equipped with automatic feeding and tension control systems that minimize manual intervention and shorten production cycles.
Can this winding machine be used for new energy power equipment components?
Yes. The machine is highly adaptable to components in the new energy sector, including photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers, meeting their demands for miniaturization and high reliability.

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