Wholesale High-Voltage Auto Wire Arranger-Winder Machine from China Suppliers - Precision Servo Technology for Factories Product, Service

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Wholesale High-Voltage Auto Wire Arranger-Winder Machine from China Suppliers - Precision Servo Technology for Factories Product, Service

Introducing our fully automatic high-voltage wire arranging and winding machine, designed to enhance efficiency in industrial settings. This advanced machine, produced in China, features precision servo control for stable operation and adaptability to various wire specifications, meeting the diverse needs of our customers. As a leading supplier in the market, we ensure intelligent wire arrangement that prevents lamination and achieves high winding accuracy. With real-time monitoring systems in place, it effectively reduces the risk of wire breakage. Our factory combines industrial-grade design with innovative technology, making this machine ideal for mass production of high-voltage coils while significantly boosting productivity and qualification rates. Trust us to meet your wire processing needs with reliability and excellence

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Product Description

Product Specification

Code	SH-600	SH-800		SH-1000
Coil height	≤600mm	≤800mm		≤1000mm
Coil outer diameter	80-500mm	80-600mm		80-800mm
Main axis rotating speed	0-375r/min	0-220r/min		0-220r/min
Speed adjusting method	Stepless speed adjust
Working torque	≤300.M
Main axis center height	850mm
Main axis loading	≤200kg	≤300kg		≤500kg
Guiding wire specification	Round wire: φ0.3-φ3mm		Flat wire: ≤3*12mm
Wire cabling precision	0.01mm
Main axis size	5050800mm (9050800mm)	50501000mm (90501000mm)		50501200mm (90501200mm)

Advantages

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1. Precise Operation

Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.

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2. Strong Adaptability

Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.

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3. Intelligent Protection

Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.

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4. High Efficiency

Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.

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5. Quality Assurance

Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.

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Application

Power Transformer Industry

Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.

High-Voltage Inductor Manufacturing

Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.

New Energy Equipment Field

Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.

High-Voltage Electrical Appliance Production

Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.

Special Electrical Equipment Sector

Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.

Frequently Asked Questions

Q What wire types and sizes are compatible with this high-voltage winding machine?

The machine supports both round wire (φ0.3–φ3mm) and flat wire (≤3×12mm), making it compatible with a wide range of wire specifications commonly used in high-voltage coil and transformer manufacturing.

Q What is the wire cabling precision of the SH series winding machine?

The wire cabling precision is 0.01mm across all models (SH-600, SH-800, SH-1000), ensuring highly accurate and consistent winding results for precision coil production.

Q How does the machine protect against wire breakage or other abnormal conditions?

The machine is equipped with a real-time monitoring system that instantly detects abnormal conditions such as wire breakage. Upon detection, it automatically triggers protection mechanisms to stop operation, minimizing material waste and preventing equipment damage.

Q Which model should I choose based on my coil size requirements?

Choose SH-600 for coil heights up to 600mm and outer diameters of 80–500mm; SH-800 for coil heights up to 800mm and outer diameters of 80–600mm; and SH-1000 for the largest coils with heights up to 1000mm and outer diameters of 80–800mm. Main axis loading capacity also increases from 200kg to 500kg respectively.

Q Is this winding machine suitable for new energy applications such as photovoltaic inverters?

Yes. The SH series is well-suited for winding high-voltage components in new energy systems, including coils for photovoltaic inverters, BMS inductors, and wind power converter reactors, thanks to its industrial-grade efficiency and precise control.

Q What speed control method does the machine use, and what is the rotating speed range?

All models use stepless speed adjustment for smooth and flexible control. The SH-600 supports a main axis rotating speed of 0–375r/min, while the SH-800 and SH-1000 both operate at 0–220r/min, suitable for different production requirements.

Product Detail

Wholesale High-Voltage Auto Wire Arranger-Winder Machine from China Suppliers - Precision Servo Technology for Factories Product, Service

Product Description

Product Specification

Advantages

Product Display