China High-Efficiency Stacked Core Transformer for Industrial Power Supply Manufacturers, Suppliers

Our stacked core transformer adopts a laminated structure with high-grade grain-oriented silicon steel sheets, minimizing eddy current and hysteresis losses for up to 98% energy efficiency. It has advanced heat dissipation for stable operation (-20°C to 60°C) and a compact design for flexible installation. Customizable (110V-33kV, 5kVA-5MVA, IP23-IP65), it fits industrial, renewable energy, and commercial uses. Compliant with IEC/ANSI, it ensures durability (25+ years) and low noise (<55dB).

Product Description

Product Specification

Basic Information
Item Specification
Product Model Example: S13-M-100/10 (S=Three-Phase, 13=Efficiency Class, M=Hermetically Sealed, 100=Rated Capacity kVA, 10=HV Rated Voltage kV)
Rated Capacity(Sn) 50kVA~2500kVA (ONAN: 100% rated capacity; ODAF: 130% rated capacity)
Phase Three-Phase (Standard) / Single-Phase (Customizable)
Rated Frequency(fn) 50Hz / 60Hz (±1% tolerance)
Connection Group Dyn11 (Default) / Yyn0 (Optional, per IEC 60076-1)
Environmental & Operating Conditions
Ambient Temperature -25℃~40℃ (-40℃ optional with anti-freeze additive)
Altitude ≤1000m (5% derating at 1500m, 10% at 3000m)
Humidity ≤90% @25℃ (no condensation); ≤50% @40℃
Seismic Resistance GB 50260-2013, 7-degree intensity (0.15g acceleration)
Protection Class IP20 (Indoor) / IP23 (Outdoor, dust/rain protection)
Losses & Impedance (Efficiency Core)
Parameter S13-100/10 Example Test Conditions
No-Load Loss (Po) ≤170W Rated voltage, rated frequency
Load Loss (Pk) ≤1050W Rated current, 75℃ reference temp
Short-Circuit Impedance (Uk%) 4%~6% ±10% tolerance at 75℃
No-Load Current (Io%) ≤1.2% (≤0.8% for large capacity) Rated voltage
Efficiency Compliance: GB 20052-2024 Class 2 (S13) / Class 1 (S15, 15-20% lower losses than S13) | IEC 60076-11 IE2/IE3 equivalent for EU markets
Example S13-250/10 Key Specs
Item Value
Rated Capacity 250kVA
HV/LV Voltage/Current 10kV/14.43A;0.4kV/360.8A
No-Load/Load Loss ≤320W / ≤2250W
Short-Circuit Impedance 4.5%
Core Material 30Q130 Silicon Steel
Cooling Method ONAN
Protection Class IP23
Customization available for special voltages, high-altitude, or explosion-proof requirements. All parameters verified by third-party labs.

Advantages

1. Superior Energy Efficiency

Laminated structure with high-grade grain-oriented silicon steel minimizes eddy current and hysteresis losses, achieving up to 98% efficiency—cuts energy consumption and operational costs long-term.

2. Strong Thermal Stability

Advanced heat-dissipating design enables reliable work in -20°C to 60°C, avoiding overheating issues.

3. High Customizability

Flexible voltage (110V-33kV), capacity (5kVA-5MVA), and enclosure (IP23-IP65) options fit industrial, renewable energy, and commercial needs.

4. Durable & Low-Noise

Compliant with IEC/ANSI standards, it has a 25+ year lifespan and <55dB noise, ensuring long-term stable, quiet operation.

Product Display

Application

1. Industrial Sector:

Powers heavy machinery (e.g., manufacturing assembly lines, metal processing equipment), industrial control systems, and factory power distribution networks—handles fluctuating loads stably to ensure uninterrupted production.

2. Renewable Energy Systems:

Integrates with solar photovoltaic (PV) farms and wind power plants, converting unstable renewable energy into grid-compatible electricity for efficient power transmission to the public grid.

3. Commercial & Residential Areas:

Supplies power to commercial buildings (shopping malls, office towers) and residential communities, supporting HVAC systems, lighting, and household/appliance electrical needs with low noise and high efficiency.

4. Power Transmission & Distribution:

Used in medium/high-voltage power grids (e.g., regional substations), stepping up/down voltages to match long-distance transmission and end-user demand, ensuring safe and efficient power supply.

Frequently Asked Questions (FAQ)

What standard efficiency models are available for these transformers?

The standard models include S13 (complying with GB 20052-2024 Class 2 standards) and S15 (complying with Class 1 standards, which yield 15-20% lower losses than S13). They are also fully equivalent to the EU market's IEC 60076-11 IE2/IE3 standards.

Can these transformers operate in extreme climates and high altitudes?

Yes. They operate stably within an ambient temperature range of -25℃ to 40℃ (extendable to -40℃ with anti-freeze additives). They are rated for altitudes ≤1000m standard, with proportional derating capabilities at 1500m (5% derating) and 3000m (10% derating).

What levels of customization do you support?

We support high customization, including special voltage ratings (110V to 33kV), capacities ranging from 5kVA up to 5MVA, protection enclosures from IP23 to IP65, as well as specialized high-altitude or explosion-proof design requirements.

How is the low noise level achieved in your product design?

By utilizing a high-grade grain-oriented silicon steel core (such as 30Q130) and an optimized laminated structural design, we drastically minimize core vibrations, keeping the operating noise below 55dB in compliance with IEC/ANSI standards.

What cooling options and protection classes are typical?

Our standard models utilize Oil Natural Air Natural (ONAN) cooling, but we also offer customizable options. Typical protection classes are IP20 for indoor installations and IP23 for outdoor structures to shield against dust and rain.

Are the transformer parameters verified by independent testing?

Yes, all performance parameters—including no-load losses, load losses, and short-circuit impedance—are strictly verified by qualified third-party testing laboratories before shipment.

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