Discount High-Voltage Wire Winder with Precision Servo Control - Top China Suppliers & Factory for Efficient Production Products, Service

Introducing our state-of-the-art full-automatic high-voltage wire arranging and winding machine, designed with precision servo control for stable and efficient operation. This machine is tailored to accommodate a variety of wire specifications, making it an ideal choice for diverse industrial applications. With its advanced intelligent wire arrangement technology, it prevents lamination and ensures superior winding accuracy

Product Description

Product Specification

Code SH-600 SH-800 SH-1000
Coil height ≤600mm ≤800mm ≤1000mm
Coil outer diameter 80-500mm 80-600mm 80-800mm
Main axis rotating speed 0-375r/min 0-220r/min 0-220r/min
Speed adjusting method Stepless speed adjust
Working torque ≤300.M
Main axis center height 850mm
Main axis loading ≤200kg ≤300kg ≤500kg
Guiding wire specification Round wire:φ0.3-φ3mm Flat wire:≤3*12mm
Wire cabling precision 0.01mm
Main axis size 50*50*800mm(90*50*800mm) 50*50*1000mm(90*50*1000mm) 50*50*1200mm (90*50*1200mm)

Advantages

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    1. Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.

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    2. Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.

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    3. Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.

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    4. High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.

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    5. Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.

Product Display

High-Voltage Auto Wire 1
High-Voltage Auto Wire 2
High-Voltage Auto Wire 3
High-Voltage Auto Wire 4
High-Voltage Auto Wire 5

Application

  • βš™οΈ 1. Power Transformer Industry

    Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.

  • πŸ”Œ 2. High-Voltage Inductor Manufacturing

    Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.

  • 🌱 3. New Energy Equipment Field

    Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.

  • πŸ’‘ 4. High-Voltage Electrical Appliance Production

    Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.

  • πŸš€ 5. Special Electrical Equipment Sector

    Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.

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Frequently Asked Questions

Q1 What wire types and sizes are compatible with the SH series winding machines?

The SH series supports both round wire (φ0.3–φ3mm) and flat wire (≤3×12mm), making it compatible with a wide range of wire specifications for diverse industrial applications.

Q2 What is the wire cabling precision of the SH series high-voltage winding machine?

The SH series achieves a wire cabling precision of 0.01mm, ensuring highly accurate and consistent winding results for high-voltage coil production.

Q3 How does the intelligent protection system work on this machine?

The machine is equipped with a real-time monitoring function that continuously checks operating conditions. If an abnormality such as wire breakage is detected, the system automatically triggers a protection mechanism to stop operation, minimizing material waste and preventing equipment damage.

Q4 What is the maximum coil size and loading capacity supported by the SH-1000 model?

The SH-1000 model supports a coil height of up to 1000mm, a coil outer diameter of 80–800mm, and a main axis loading capacity of up to 500kg, making it ideal for large-scale high-voltage coil production.

Q5 Is the SH series suitable for new energy and renewable energy applications?

Yes, the SH series is well-suited for new energy applications, including winding coils for photovoltaic inverters, high-voltage BMS inductors, and wind power converter reactors. Its industrial-grade efficiency supports the mass production demands of the new energy sector.

Q6 How does the SH series improve production efficiency compared to manual or semi-automatic equipment?

The SH series uses precision servo control and stepless speed adjustment to enable continuous, stable, and high-speed operation. This significantly reduces manual intervention, lowers rework rates, and improves the overall qualification rate of finished products β€” delivering far greater efficiency than manual or semi-automatic winding methods.

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