Discount 3D Wound Core Winding Machine for Transformers - High-Efficiency Equipment from China Suppliers & Factory Suppliers, Factory

Introducing our advanced 3D Wound Core Winding Machine, designed specifically for the transformer and inductor manufacturing industry. This professional-grade industrial equipment, made in China, features automatic tension control and precise positioning to accommodate various specifications of 3D wound cores. With a remarkable winding precision of ±0.01mm and a 30% efficiency boost compared to traditional machines, it ensures uniform coil arrangement and stable operational performance. Constructed from high-strength steel, this machine guarantees a long service life and minimal maintenance requirements. As a leading supplier, we offer a solution that streamlines production workflows, minimizes manual errors, and enables factories to reduce costs while enhancing product quality. Perfect for high-demand power equipment manufacturing, our 3D Wound Core Winding Machine is an essential asset for any competitive factory in today’s market

Product Description

Product Specification

Code SHRX-1
Suitable Transformer Capacity 30~1250kVA
Winding Method Horizontal Type
Up and Down Distance 200MM
Front and Back Max Distance 250MM
Drive Gear Revolving Speed 0-300r/min
Control System PLC, Touch Screen
Code SHRX-2
Suitable Transformer Capacity 30-630KVA
Winding Method Horizontal Type
Front and Back Max Distance 500MM
Drive Gear Revolving Speed 0-300r/min
Control System Touch Screen

Advantages

  • 1
    Ultra-High Winding Precision

    Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.

  • 2
    High Production Efficiency

    30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.

  • 3
    Strong Specification Adaptability

    Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.

  • 4
    Stable & Durable Operation

    Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.

  • 5
    User-Friendly Operation

    Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.

Product Display

hasuigfa (1) hasuigfa (2) hasuigfa (3)

Application

  • 1. Distribution Transformers (Primary Application)

    Widely used in the production of medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching the core's special annular structure to reduce magnetic flux loss. This directly improves the transformer's energy efficiency (meeting IE2/IE3 standards) and operational stability.

  • 2. Industrial Inductors

    Applied to manufacturing various industrial inductors, including filter inductors, rectifier inductors, and reactor inductors. The machine's adjustable tension control ensures tight and uniform wire winding, which is critical for inductors to maintain stable inductance values in power supply, frequency conversion, and other industrial systems.

  • 3. New Energy Power Equipment

    Adapted to the production of power components in new energy fields, such as photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers. It handles small-size, high-precision 3D wound cores, satisfying the equipment's requirements for miniaturization and high reliability.

  • 4. Special Power Equipment

    Used in manufacturing special power equipment for scenarios like high-speed railways, ships, and aerospace. It can customize winding processes for non-standard 3D wound cores, meeting the strict environmental adaptability requirements (e.g., vibration resistance, high temperature resistance) of such equipment.

Frequently Asked Questions

Q
What transformer capacities are compatible with the SHRX series winding machines?
The SHRX-1 model supports transformers with a capacity range of 30~1250kVA, while the SHRX-2 model is suitable for 30–630KVA. Both models use a horizontal winding method and are equipped with touch-screen control systems for ease of operation.
Q
What is the winding accuracy of the SHRX 3D wound core winding machine?
The machine achieves a winding accuracy of ±0.01mm, ensuring highly uniform coil arrangement. This precision effectively reduces core loss in transformers and inductors and significantly improves the qualification rate of finished products.
Q
How does the SHRX winding machine improve production efficiency compared to traditional machines?
The SHRX series is approximately 30% more efficient than traditional winding machines. It features automatic feeding and tension control systems that minimize manual intervention, reduce human error, and shorten overall production cycles — making it ideal for high-volume manufacturing environments.
Q
Can the machine handle different sizes of 3D wound cores without changing molds?
Yes. The SHRX winding machine is designed with strong specification adaptability. It can flexibly accommodate 3D wound cores of various sizes (with customizable ranges), eliminating the need for frequent mold replacement. This makes it especially suitable for multi-variety, small-batch production requirements.
Q
What industries and applications is this winding machine suitable for?
The SHRX winding machine is widely applied across multiple industries, including distribution transformers (30~1250kVA), industrial inductors (filter, rectifier, reactor types), new energy equipment (PV inverters, energy storage transformers, EV on-board transformers), and special power equipment for high-speed railways, ships, and aerospace applications.
Q
Is the SHRX winding machine easy to operate and maintain?
Yes. The machine features a touch-screen control interface with pre-set process parameters, allowing new operators to learn quickly and reducing enterprise training costs. It is built with high-strength steel for long-term durability, and its intelligent fault alarm system helps reduce downtime and lower maintenance costs.

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