Discount Industrial-Grade 3D Roll Core Winding Equipment - China Suppliers & Factory for Precision Coiling Solutions Manufacturers, Service

Introducing our advanced automatic 3D roll core winding machine, a top choice among China suppliers and factories for precision engineering. Designed for the high-accuracy coiling of 3D laminated cores, particularly for dry-type transformers, this machine features a sophisticated servo drive and intelligent control system. It delivers full-auto layer-by-layer winding with real-time tension adjustment, ensuring that cores are tightly wound and uniformly arranged, This versatile machine accommodates various core sizes and wire types, including enameled copper and aluminum wires, making it an ideal solution for diverse production needs. By cutting waste by over 20% and increasing efficiency by 40% compared to semi-automatic models, it enhances productivity significantly. Equipped with error detection capabilities for overloads and deviations, as well as an emergency stop function, it ensures stable operation and consistent quality—essential for industrial mass production. Partner with us to elevate your production process with our reliable winding machine

Product Description

Product Specification

Code SHJR-1200
Maximum core outer diameter 300MM
Maximum gyration diameter Add clamping roller R600MM
No clamping roller R800MM
Core winding speed 0-60r/min
Total Power 7.5KW
Speed adjusting way Frequency conversion stepless speed adjust
Control system PLC, Touch screen

Advantages

  • 🎯
    1. High Winding Precision: Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers/wire breakage, meeting 3D roll core's strict dimensional requirements.
  • 🔧
    2. Strong Adaptability: Compatible with multiple 3D core sizes (small to industrial large specs) and wire types (enameled copper/aluminum wire), fitting diverse transformer production needs.
  • 3. Efficient & Cost-Saving: Full automation replaces manual work, boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20% via accurate control.
  • 🛡️
    4. Stable & Safe Operation: Equipped with overload, wire deviation, and core misalignment detection + emergency stop, avoiding equipment damage and ensuring consistent core quality.
  • 🏭
    5. Durable Industrial Design: Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency and suiting power equipment manufacturing's high-demand scenarios.

Product Display

Industrial-Grade 3D Roll Core Automatic Winding Equipment 2 Automatic three-dimensional wound core winding machine Industrial-Grade 3D Roll Core Automatic Winding Equipment 3

Application

⚙️1. Dry-Type Transformer Manufacturing

The core equipment for winding 3D roll cores (the core component of dry-type transformers). Its precise winding ensures the core's tightness and uniformity, directly enhancing the transformer's efficiency and reducing energy loss.

🔌2. Power Inductor Production

Used for coiling 3D roll cores in high-power inductors (e.g., grid-connected inductors for new energy). It adapts to thin/thick wires, guaranteeing the inductor's inductance accuracy and stable operation.

🚄3. Special Transformer Field

Applied to winding 3D cores for traction transformers (rail transit) and rectifier transformers (industrial electrolysis). Its stable performance meets the strict requirements of special working conditions (high voltage, high frequency).

🌱4. New Energy Equipment Manufacturing

Suitable for 3D roll core winding in photovoltaic inverters and wind power converters. It supports mass production, matching the large-scale demand of the new energy industry.

Frequently Asked Questions

QWhat is the maximum core outer diameter supported by the SHJR-1200 winding machine?
AThe SHJR-1200 supports a maximum core outer diameter of 300MM, and a maximum gyration diameter of R600MM (with clamping roller) or R800MM (without clamping roller), making it suitable for a wide range of 3D roll core sizes.
QWhat types of wire materials are compatible with this winding machine?
AThe machine is compatible with multiple wire types, including enameled copper wire and enameled aluminum wire, accommodating both thin and thick wire specifications to meet diverse transformer and inductor production requirements.
QHow does the SHJR-1200 ensure winding precision and product consistency?
AThe machine uses a precision servo drive system combined with real-time tension adjustment to ensure uniform wire arrangement and tight core formation. The PLC and touch screen control system further guarantees repeatable accuracy across production batches.
QWhat safety features are built into the machine?
AThe SHJR-1200 is equipped with overload protection, wire deviation detection, core misalignment detection, and an emergency stop function. These features protect both the equipment and operators while ensuring consistent core quality during continuous production.
QIn which industries can the SHJR-1200 3D roll core winding machine be applied?
AThis machine is widely applied in dry-type transformer manufacturing, power inductor production, special transformer fields (such as traction and rectifier transformers), and new energy equipment manufacturing including photovoltaic inverters and wind power converters.
QHow does full automation improve production efficiency compared to semi-automatic models?
AFull automation boosts production efficiency by approximately 40% compared to semi-automatic models by eliminating manual intervention. In addition, precise control reduces material waste by over 20%, significantly lowering overall production costs and improving throughput for large-scale manufacturing.

Related Products