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Home > Transformer > Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
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Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories
Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories

Custom High-Quality Three-layer Foil Winding Machine from China Suppliers for Power Equipment – Factory Direct Manufacturer, Factories

The Three-layer Foil Winding Machine is engineered for synchronous three-layer foil coil winding, making it the perfect choice for medium to high-voltage transformers, high-power reactors, and other power equipment. This advanced machine incorporates triple-path precise tension control, ensuring uniform layer distribution and automatic feeding, which results in superior coil quality, As a leading Factory in China, we provide a solution that accommodates various metal foils, significantly enhancing efficiency, stabilizing operations, and reducing manual labor. Our machine is widely utilized in the power and new energy sectors, driving production efficiency and consistency—crucial for high-standard coil manufacturing. Partner with trusted Suppliers to elevate your manufacturing capabilities and fulfill your production goals
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Product Description

Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3-2.5mm  |  Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

  • 1

    Synchronous Three-layer Winding

    Enables simultaneous three-layer coil winding, drastically reducing production steps for complex coils.

  • 2

    Triple-path Precision Control

    Independent tension adjustment for three foil paths, ensuring uniform layer distribution and high dimensional accuracy.

  • 3

    Enhanced Production Efficiency

    Automates feeding and winding, cutting manual work by 40%+ compared to single/double-layer models, speeding up cycles.

  • 4

    Broad Material & Power Adaptability

    Compatible with multi-type foils (copper, aluminum) and handles high-power coil needs (1000kVA+ equipment).

  • 5

    Stable High-load Operation

    Reinforced structure and intelligent control system, ensuring stable performance under long-term high-load work.

  • 6

    Complex Coil Compatibility

    Ideal for winding multi-layer composite coils, meeting technical demands of high-voltage/high-precision equipment.

Product Display

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Application

  • ⚡
    Medium/High-Voltage Power Transformer Manufacturing: Core equipment for winding three-layer foil coils in 110kV+ medium/high-voltage power transformers, enhancing insulation performance and coil stability.
  • 🔋
    High-Power Reactor Production: Applied to wind three-layer foil coils for ultra-high-power shunt reactors and SVG reactors, adapting to high-current, high-voltage working conditions.
  • 🌱
    New Energy High-Power Conversion Systems: Suitable for coil manufacturing in 5MW+ new energy grid-connected inverters, energy storage converters and high-voltage rectifiers.
  • 🏭
    Industrial Ultra-high Power Equipment: Used in coil production for industrial ultra-high power frequency converters, large-scale electric furnace power supplies and smelting equipment.
  • 🔬
    Special High-Voltage Electrical Equipment: Applied to winding coils for high-voltage test transformers, GIS (Gas Insulated Switchgear) supporting transformers and special power supplies.
❓

Frequently Asked Questions

Q What foil materials are compatible with the SH series foil winding machines?
A The SH series foil winding machines are compatible with both copper (Cu) and aluminum (Al) foils. Copper foil thickness ranges from 0.3mm to 2.5mm, while aluminum foil thickness ranges from 0.5mm to 3.0mm, making them suitable for a wide variety of transformer and reactor coil applications.
Q What is the maximum foil width supported by the SH-1400 model?
A The SH-1400 model supports a foil width range of 300mm to 1400mm, making it ideal for large-scale, high-power transformer and reactor coil production requiring wide foil materials.
Q What welding methods are available on the SH series foil winding machines?
A The SH series supports two welding methods: TIG (Tungsten Inert Gas) welding and cold pressure welding. Both methods ensure reliable foil joint quality, with a welding speed of 0–0.5 m/min and correction precision of ±0.5mm.
Q How does the SH series improve production efficiency compared to single or double-layer winding machines?
A The SH series features synchronous three-layer winding capability and automated feeding and winding processes. This reduces manual labor by over 40% compared to traditional single or double-layer models, significantly shortening production cycles and lowering overall manufacturing costs.
Q Is the SH series suitable for high-voltage transformer manufacturing?
A Yes. The SH series is specifically designed for medium and high-voltage power transformer manufacturing, including 110kV+ transformers. It is also applicable to high-power reactors, new energy conversion systems, and special high-voltage electrical equipment such as GIS supporting transformers.
Q What is the maximum foil tension supported, and why does it matter?
A The maximum foil tension varies by model: SH-600 supports up to 6000N, SH-800 up to 8000N, SH-1100 up to 10000N, and SH-1400 up to 14000N. Precise tension control is critical to ensuring uniform layer distribution, preventing foil deformation, and achieving high dimensional accuracy in the finished coils.

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