China Single-layer Foil Winding Machine Suppliers | High-Quality Coil Production Factory

The Single-layer Foil Winding Machine is a cutting-edge solution designed specifically for single-layer foil coil winding, primarily used in the manufacturing of transformers, inductors, and power equipment. As a trusted product from China, this machine excels in delivering automatic foil feeding, precise tension control, and uniform winding, ensuring high-quality coil formation, Manufactured by leading suppliers in the industry, it accommodates various metal foils and guarantees stable performance, enhanced efficiency, and user-friendly operation with minimal manual intervention. This versatile machine is widely utilized across power, new energy, and electrical sectors, significantly improving production efficiency and consistency. As an essential tool for high-standard coil manufacturing, our Single-layer Foil Winding Machine stands out as a reliable choice from a renowned factory, meeting the demands of modern manufacturing processes

Product Description

Product Drawing

Product Drawing

3D Picture

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Product Specification

Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu: 0.3–2.5mm | Al: 0.5–3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0–0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding

Advantages

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    1. Precise Winding Performance: Precise tension control and uniform layer distribution, ensuring consistent coil dimensional accuracy.

  • 2. High Production Efficiency: Automatic foil feeding & winding, reducing manual intervention and shortening production cycle.

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    3. Wide Material Adaptability: Compatible with various metal foils (copper, aluminum, etc.) of different thicknesses.

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    4. Stable & Reliable Operation: Rigid structure design and advanced control system, ensuring long-term stable running.

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    5. Easy Operation & Maintenance: User-friendly interface and simplified structure, lowering operation threshold and maintenance cost.

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    6. Superior Coil Quality Guarantee: Minimizes manual errors, meeting high-standard requirements of power equipment manufacturing.

Product Display

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Application

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    1. Power Transformer Sector: Core equipment for winding single-layer foil coils in medium/low-voltage power transformers.

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    2. Inductor & Reactor Manufacturing: Applied to produce foil coils for inductors, reactors and other magnetic components.

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    3. New Energy Field: Suitable for coil winding in new energy converters, energy storage systems and PV inverters.

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    4. Industrial Power Supply Field: Used for coil production of industrial power supplies, UPS and voltage stabilizers.

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    5. Rail Transit Electrical Equipment: Applied to winding coils for rail transit traction transformers and auxiliary electrical devices.

Frequently Asked Questions
Q What types of metal foils are compatible with the SH series foil winding machine?
The SH series foil winding machine is compatible with various metal foils, including copper (Cu) with a thickness range of 0.3–2.5mm and aluminum (Al) with a thickness range of 0.5–3.0mm. Both single-layer and double-layer foil configurations are supported.
Q What is the maximum foil width supported by the SH-1400 model?
The SH-1400 model supports a foil width range of 300–1400mm, making it suitable for large-scale transformer coil production requiring wider foil materials.
Q What welding methods are available on the SH series foil winding machines?
The SH series supports two welding methods: TIG (Tungsten Inert Gas) welding and cold pressure welding. The welding speed is adjustable from 0 to 0.5 m/min, ensuring reliable and high-quality foil joint connections.
Q What industries or applications are the SH series foil winding machines designed for?
The SH series is widely applied across multiple sectors, including power transformer manufacturing, inductor and reactor production, new energy systems (PV inverters, energy storage), industrial power supplies (UPS, voltage stabilizers), and rail transit electrical equipment such as traction transformers.
Q How does the SH series foil winding machine ensure coil dimensional accuracy?
The machine features precise tension control systems and uniform layer distribution mechanisms. The correction precision is ±0.5mm, which effectively minimizes dimensional deviation and ensures each coil meets strict quality standards required for power equipment manufacturing.
Q Is the SH series foil winding machine easy to operate and maintain?
Yes. The SH series is designed with a user-friendly interface and a simplified mechanical structure, significantly lowering the operation threshold for operators. Its streamlined design also reduces the complexity and cost of routine maintenance, making it an efficient and practical solution for long-term production use.

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