China Three-Layer Foil Winding Machine for High-Power Equipment - Reliable Suppliers and Manufacturer Factory

Introducing the advanced Three-layer Foil Winding Machine, designed specifically for synchronous three-layer foil coil winding. This high-performance equipment is essential for medium to high-voltage transformers, high-power reactors, and various power equipment applications. With its state-of-the-art triple-path precise tension control, uniform layer distribution, and automatic feeding system, this machine guarantees premium coil quality, Manufactured by leading suppliers in China, our Three-layer Foil Winding Machine is compatible with a wide range of metal foils, significantly boosting operational efficiency while minimizing manual labor. This reliable equipment is widely utilized in the power and new energy sectors, enhancing production consistency and efficiency—essential attributes for high-standard coil manufacturing, As a trusted factory in the industry, we are committed to delivering cutting-edge solutions that meet your specific needs, ensuring the utmost quality and performance in your production processes. Choose our Three-layer Foil Winding Machine to elevate your manufacturing capabilities

Product Description

Product Specification
Code SH-600 SH-800 SH-1100 SH-1400
Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
Foil layers Single or double
Foil thickness Cu:0.3-2.5mm Al: 0.5-3.0mm
Winding speed 0-30r/min 0-30r/min 0-20r/min 0-20r/min
Max tension of foil 6000N 8000N 10000N 14000N
Welding speed 0-0.5 m/min
Correction precision ±0.5mm
Welding method TIG or cold pressure welding
Advantages
1

Synchronous Three-layer Winding

Enables simultaneous three-layer coil winding, drastically reducing production steps for complex coils.
2

Triple-path Precision Control

Independent tension adjustment for three foil paths, ensuring uniform layer distribution and high dimensional accuracy.
3

Enhanced Production Efficiency

Automates feeding and winding, cutting manual work by 40%+ compared to single/double-layer models.
4

Broad Material & Adaptability

Compatible with multi-type foils (copper, aluminum) and handles high-power coil needs (1000kVA+ equipment).
5

Stable High-load Operation

Reinforced structure and intelligent control system, ensuring stable performance under long-term high-load work.
6

Complex Coil Compatibility

Ideal for winding multi-layer composite coils, meeting technical demands of high-voltage/high-precision equipment.
Product Display
Foil Winding Machine View 1
Foil Winding Machine View 2
Foil Winding Machine View 3
Application
1

Medium/High-Voltage Power Transformers

Core equipment for winding three-layer foil coils in 110kV+ transformers, enhancing insulation and stability.
2

High-Power Reactor Production

Applied to ultra-high-power shunt reactors and SVG reactors for high-current working conditions.
3

New Energy Conversion Systems

Suitable for 5MW+ new energy grid-connected inverters and energy storage converters.
4

Industrial Ultra-high Power Equipment

Used in large-scale electric furnace power supplies and smelting equipment production.
5

Special High-Voltage Electrical Equipment

Applied to GIS supporting transformers and special high-voltage test power supplies.
Frequently Asked Questions
What types of foil materials can this machine handle?
The machine is compatible with both Copper (Cu) and Aluminum (Al) foils, supporting thicknesses of 0.3-2.5mm for copper and 0.5-3.0mm for aluminum.
What is the maximum coil diameter supported?
Depending on the model (SH-600 to SH-1400), the maximum coil outer diameter ranges from 750mm up to 1000mm.
What welding methods are available for the foil ends?
The system supports both TIG (Tungsten Inert Gas) welding and cold pressure welding to ensure high-quality connections.
How precise is the foil alignment during winding?
The machine features a high-precision correction system with an accuracy of ±0.5mm, ensuring perfectly aligned edges.
Can this machine handle multi-layer winding?
Yes, it is designed for single or double layer winding, and specifically optimized for synchronous three-layer winding in complex industrial applications.
Is the winding speed adjustable?
Yes, the winding speed is variable, ranging from 0-30 r/min for smaller models and 0-20 r/min for larger models like the SH-1100 and SH-1400.

Related Products