China 3D Wound Core Winding Machine for Transformers - Leading Suppliers & Factory for Efficient Manufacturing

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Product Description

Product Specification

Model: SHRX-1
Code SHRX-1
Suitable Transformer Capacity 30~1250kVA
Winding Method Horizontal type
Up and Down Distance 200MM
Front and Back Max Distance 250MM
Drive Gear Revolving Speed 0–300 r/min
Control System PLC, Touch Screen
Model: SHRX-2
Code SHRX-2
Suitable Transformer Capacity 30–630 KVA
Winding Method Horizontal type
Front and Back Max Distance 500MM
Drive Gear Revolving Speed 0–300 r/min
Control System Touch Screen

Advantages

  • 🎯
    1. Ultra-High Winding Precision

    Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.

  • 2. High Production Efficiency

    30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.

  • 🔧
    3. Strong Specification Adaptability

    Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.

  • 🛡️
    4. Stable & Durable Operation

    Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.

  • 📱
    5. User-Friendly Operation

    Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.

Product Display

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hasuigfa (2)
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Application

01
Distribution Transformers (Primary Application)

Widely used in the production of medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching the core's special annular structure to reduce magnetic flux loss. This directly improves the transformer's energy efficiency (meeting IE2/IE3 standards) and operational stability.

02
Industrial Inductors

Applied to manufacturing various industrial inductors, including filter inductors, rectifier inductors, and reactor inductors. The machine's adjustable tension control ensures tight and uniform wire winding, which is critical for inductors to maintain stable inductance values in power supply, frequency conversion, and other industrial systems.

03
New Energy Power Equipment

Adapted to the production of power components in new energy fields, such as photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers. It handles small-size, high-precision 3D wound cores, satisfying the equipment's requirements for miniaturization and high reliability.

04
Special Power Equipment

Used in manufacturing special power equipment for scenarios like high-speed railways, ships, and aerospace. It can customize winding processes for non-standard 3D wound cores, meeting the strict environmental adaptability requirements (e.g., vibration resistance, high temperature resistance) of such equipment.

Frequently Asked Questions

What is the winding accuracy of the SHRX series 3D wound core winding machine?
The SHRX series achieves ±0.01mm winding accuracy, ensuring highly uniform coil arrangement. This precision significantly reduces core loss and improves the overall qualification rate of finished transformer and inductor products.
What is the difference between the SHRX-1 and SHRX-2 models?
The main differences lie in their applicable transformer capacity and front-to-back distance. The SHRX-1 supports 30–1250kVA with a 250MM max front-back distance and includes PLC + Touch Screen control, while the SHRX-2 supports 30–630KVA with a larger 500MM front-back distance and Touch Screen control.
What types of transformers and inductors is this machine compatible with?
The machine is compatible with a wide range of products including medium and low-voltage distribution transformers, industrial filter/rectifier/reactor inductors, new energy equipment (PV inverters, EV on-board transformers), and special power equipment for railways, ships, and aerospace applications.
Does the machine support different core sizes without changing molds?
Yes. The SHRX series is designed with strong specification adaptability, allowing it to flexibly accommodate 3D wound cores of various sizes within a customizable range. This eliminates the need for frequent mold replacements, making it ideal for multi-variety and small-batch production.
How easy is it to operate the SHRX winding machine for new workers?
The machine features an intuitive touch-screen control interface with pre-set process parameters, allowing new operators to learn and master it quickly. This significantly reduces enterprise training costs and minimizes the risk of operational errors.
What measures ensure the machine's long-term durability and low maintenance?
The SHRX series is built with high-strength steel to resist vibration and wear during continuous operation. It also features an intelligent fault alarm system that alerts operators to issues early, reducing unplanned downtime and overall maintenance costs.

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