Best 3D Wound Core Winding Machine for Transformers - High-Efficiency Factory Equipment from China Suppliers Manufacturers, Product

Introducing our advanced 3D Wound Core Winding Machine, a top-tier industrial solution designed specifically for transformer and inductor manufacturing in China. As a leading manufacturer and supplier, we equip businesses with state-of-the-art technology that features automatic tension control and precise positioning, making it adaptable for various specifications of 3D wound cores, With an impressive winding precision of ±0.01mm and a 30% increase in efficiency compared to traditional machinery, our machine guarantees a uniform coil arrangement and stable operation essential for high-demand power equipment production. Constructed from high-strength steel, it promises a long service life and minimal maintenance, This innovative machine optimizes production workflows, reduces the potential for manual errors, and helps companies cut costs while enhancing product quality. Choose our 3D Wound Core Winding Machine from trusted suppliers and ensure your factory meets the highest standards in manufacturing excellence

Product Description

Product Specification

Specification SHRX-1 SHRX-2
Suitable transformer capacity 30~1250kVA 30-630KVA
Winding method Horizontal type Horizontal type
Up and down distance 200MM
Front and back max distance 250MM 500MM
Drive gear revolving speed 0-300r/min 0-300r/min
Control system PLC, Touch screen Touch screen

Advantages

1. Ultra-High Winding Precision

Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.

2. High Production Efficiency

30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.

3. Strong Specification Adaptability

Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.

4. Stable & Durable Operation

Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.

5. User-Friendly Operation

Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.

Product Display

Application

1. Distribution Transformers (Primary Application)

Widely used in the production of medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching the core’s special annular structure to reduce magnetic flux loss. This directly improves the transformer’s energy efficiency (meeting IE2/IE3 standards) and operational stability.

2. Industrial Inductors

Applied to manufacturing various industrial inductors, including filter inductors, rectifier inductors, and reactor inductors. The machine’s adjustable tension control ensures tight and uniform wire winding, which is critical for inductors to maintain stable inductance values in power supply, frequency conversion, and other industrial systems.

3. New Energy Power Equipment

Adapted to the production of power components in new energy fields, such as photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers. It handles small-size, high-precision 3D wound cores, satisfying the equipment’s requirements for miniaturization and high reliability.

4. Special Power Equipment

Used in manufacturing special power equipment for scenarios like high-speed railways, ships, and aerospace. It can customize winding processes for non-standard 3D wound cores, meeting the strict environmental adaptability requirements (e.g., vibration resistance, high temperature resistance) of such equipment.

Frequently Asked Questions

Q What is the winding precision of the SHRX winding machine?

The machine features an ultra-high winding precision of ±0.01mm, which ensures uniform coil arrangement, reduces core loss in transformers and inductors, and improves overall product qualification rates.

Q What transformer capacities are compatible with the SHRX-1 and SHRX-2 models?

The SHRX-1 model is suitable for transformer capacities ranging from 30 to 1250kVA, while the SHRX-2 model is designed to support capacities from 30 to 630kVA.

Q How does this machine improve production efficiency?

The SHRX winding machine is 30% more efficient than traditional winding machinery. It features automatic feeding and tension control systems that minimize the need for manual intervention and shorten production cycles.

Q Can the machine support different sizes of 3D wound cores?

Yes, the machine offers strong specification adaptability. It can flexibly accommodate 3D wound cores of various customizable sizes without requiring frequent and time-consuming mold replacements.

Q What type of control system does the winding machine use?

The machine utilizes an intuitive control system equipped with a PLC and a touch screen interface. It allows operators to pre-set process parameters, making it highly user-friendly and quick to learn.

Q What are the primary applications of this equipment?

It is primarily applied in distribution transformers, industrial inductors, new energy power equipment (such as PV inverters and EV transformers), and special power equipment designed for railways, ships, and aerospace.

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