Best 3D Wound Core Winding Machine for Transformers - High Precision & Efficiency by China Suppliers Factory Manufacturer, Factories

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Introducing our advanced 3D Wound Core Winding Machine, designed specifically for transformer and inductor production. As a leading choice among China suppliers, this industrial equipment is built for efficiency and precision. With automatic tension control and exact positioning capabilities, it accommodates 3D wound cores across a range of specifications. Our machine delivers a winding precision of ±0.01mm and boasts a 30% increase in efficiency compared to conventional models, ensuring a consistent coil layout and stable operations. Constructed from high-strength steel, it offers a long service life and minimal maintenance requirements. This winding machine optimizes production processes, minimizes manual errors, and enables factories to reduce costs while enhancing product quality—making it ideal for high-demand power equipment manufacturing.

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Product Description

Product Specification

Model: SHRX-1
Code SHRX-1
Suitable Transformer Capacity 30~1250kVA
Winding Method Horizontal type
Up and Down Distance 200MM
Front and Back Max Distance 250MM
Drive Gear Revolving Speed 0-300r/min
Control System PLC, Touch screen
Model: SHRX-2
Code SHRX-2
Suitable Transformer Capacity 30-630KVA
Winding Method Horizontal type
Front and Back Max Distance 500MM
Drive Gear Revolving Speed 0-300r/min
Control System Touch screen

Advantages

  • 🎯
    1. Ultra-High Winding Precision

    Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.

  • 2. High Production Efficiency

    30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.

  • 🔧
    3. Strong Specification Adaptability

    Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.

  • 🛡️
    4. Stable & Durable Operation

    Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.

  • 🖥️
    5. User-Friendly Operation

    Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.

Product Display

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Application

🏭 1. Distribution Transformers

Widely used in the production of medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching the core's special annular structure to reduce magnetic flux loss. This directly improves the transformer's energy efficiency (meeting IE2/IE3 standards) and operational stability.

⚙️ 2. Industrial Inductors

Applied to manufacturing various industrial inductors, including filter inductors, rectifier inductors, and reactor inductors. The machine's adjustable tension control ensures tight and uniform wire winding, which is critical for inductors to maintain stable inductance values in power supply, frequency conversion, and other industrial systems.

🌱 3. New Energy Power Equipment

Adapted to the production of power components in new energy fields, such as photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers. It handles small-size, high-precision 3D wound cores, satisfying the equipment's requirements for miniaturization and high reliability.

🚀 4. Special Power Equipment

Used in manufacturing special power equipment for scenarios like high-speed railways, ships, and aerospace. It can customize winding processes for non-standard 3D wound cores, meeting the strict environmental adaptability requirements (e.g., vibration resistance, high temperature resistance) of such equipment.

Frequently Asked Questions

Q What is the winding accuracy of the SHRX series 3D wound core winding machine?
A The SHRX series achieves a winding accuracy of ±0.01mm, ensuring highly uniform coil arrangement. This precision effectively reduces core loss in transformers and inductors while improving the overall qualification rate of finished products.
Q What is the difference between the SHRX-1 and SHRX-2 models?
A The SHRX-1 supports transformer capacities from 30 to 1250kVA with a front-to-back max distance of 250MM, while the SHRX-2 is designed for 30–630KVA transformers with a larger front-to-back max distance of 500MM. Both use horizontal winding and touch-screen control, with the SHRX-1 also featuring PLC control.
Q Is the machine suitable for small-batch and multi-variety production?
A Yes. The SHRX series is designed with strong specification adaptability, flexibly accommodating 3D wound cores of various sizes without frequent mold replacement. This makes it ideal for multi-variety and small-batch production environments.
Q What industries and applications is this winding machine suitable for?
A The machine is widely applied across distribution transformers, industrial inductors (filter, rectifier, reactor types), new energy equipment (PV inverters, EV on-board transformers, energy storage), and special power equipment for high-speed railways, ships, and aerospace industries.
Q How does the machine ensure ease of operation for new users?
A The SHRX series features an intuitive touch-screen control interface with pre-set process parameters. New operators can master the machine quickly, significantly reducing enterprise training costs and minimizing the risk of operational errors.
Q What measures ensure the long-term durability and low maintenance of the machine?
A The machine is built with high-strength steel construction for excellent resistance to vibration and wear during continuous operation. An intelligent fault alarm system proactively detects issues, reduces unplanned downtime, and lowers overall maintenance costs over the machine's service life.

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